Method of producing a looped strand lacing member for use in transplanting trees

ABSTRACT

A wheel-like device enables a looped-strand drum lacing to be made thereon from two lengths of rope for use when forming a tree root ball of soil during transplanting of the tree. The device has a central hub with a plurality of outwardly projecting posts mounted thereon in a circular arrangement. A plurality of equally circumferentially spaced legs extend radially outwardly in a spoke-like fashion from the hub. Each of the legs have a peg mounted on the leg at a predetermined distance from the hub. A first piece of rope is looped about the hub posts and leg pegs to form a plurality of outwardly extending closed end loops. A second piece of rope is wrapped in an overlapping manner with the individual strands of the previously formed loops into a circular configuration about the hub posts to form a circular drum lacing base. The two pieces of rope are stapled together at alternating overlapped locations. The preformed drum lacing is placed in the interior of a wire basket formed by two detachably connected half-sections. A sheet of burlap is placed over the open top of the basket and drum lacing and the tree roots and soil ball are placed in the basket which forms the burlap sheet about the soil. The burlap sheet then is tied about the ball of soil and to the tree trunk by the drum lacing. The basket halves then are disconnected and the balled tree then is transported to the new tree site for replanting.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a division of my copending application Ser. No.131,208, filed Mar. 17, 1980, now U.S. Pat. No. 4,287,840, issued Sept.8, 1981, entitled, "Tree Transplanting Method and Apparatus Therefor."

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention relates to apparatus for use in transplanting trees, andto a new method for using the same. More particularly, the inventionrelates to a new apparatus for manufacturing preformed looped-stranddrum lacings which are used in combination with a wire basket forwrapping the roots of trees and shrubs in a ball of soil fortransplanting the same.

2. Description of the Prior Art

Various types of apparatus and devices have been developed fortransplanting trees, as well as various transplanting methods in whichsuch apparatus may or may not be used. Many of these prior art devicesare used primarily for balling the tree roots during the transplantingof the trees. Examples of such prior art devices, apparatus and methodsare shown in U.S. Pat. Nos. 357,197, 1,380,327, 1,827,447, 2,022,607,2,219,690, 3,134,196, 3,161,989, 3,316,675 and 4,062,148.

In commercial nursery operations, trees are dug from the ground forsubsequent transplanting at a remote location by a large mechanicaldigger in which a plurality of spades or blades dig into the eartharound the tree. The spades are subsequently lifted out of the ground,bringing with them a ball of earth which surrounds the tree roots. It isdesirable to retain as much of this ball of earth or soil as possibleabout the tree roots when the tree is transplanted to increase thechances that the transplanted tree will survive and flourish.

It is well known in the tree transplanting art that these balls of earthor soil are wrapped in burlap material or a similar sheet material forretaining the ball of soil about the tree roots. One common practice isto place the wrapped tree base in a wire basket, such as shown in U.S.Pat. No. 4,062,145, which is placed in the ground along with the treeroots. This procedure requires a basket that is used only one time sinceit remains in the ground. Also, a considerable length of time isrequired before the basket completely rusts away in the ground, whichpresents a dangerous situation if other digging is done subsequently inthe area of the transplanted tree. Wrapping of the tree roots in a sheetof material is required for most transplanting applications, especiallywhere the soil about the tree roots is exceptionally wet or dry, orcontains a large percentage of sand or gravel.

Most of the known tree transplanting apparatus, and in particular, theball forming or containing baskets, have been too expensive and bulky tobe used efficiently and conveniently, especially since the baskets areintended for a single transplanting operation.

It is desirable that the burlap or sheet material used for wrapping thetree roots be secured about the tree by some type of fastening means toprevent the ball of soil surrounding the roots from losing its shape andfalling away from the roots. One type of device for wrapping the treeroots is shown in U.S. Pat. No. 3,316,675. This device preferably isformed of flexible wire, with a burlap sheet being taped to the formedwire to form a supporting basket-like member. Although this device maybe satisfactory for certain applications, the use of wire is moreexpensive than rope, especially to form a sufficiently rigid containerfor large trees. Also, no means is shown for the rapid and inexpensivefabrication of such looped-strand members.

Accordingly, the need has existed for improved apparatus and method fortransplanting trees which eliminates many of the problems encounteredwith prior art methods and apparatus described above.

SUMMARY OF THE INVENTION

Objectives of the invention include providing improved apparatus for usein transplanting trees, and particularly for use in manufacturing thelooped-strand drum lacing used for forming the tree root ball of soilfor the tree being transplanted, which is used in cooperation with awire basket formed of two half basket sections, which sections areremovably connected together for holding and forming the tree root ballwhile wrapping the same with a sheet of material and during tying of thedrum lacing thereabout; providing such improved tree transplantingapparatus in which the tree ball forming basket can be used repeatedlyfor forming numerous tree balls when transplanting trees and need not betransported with the balled trees to the new tree sites; providing suchimproved tree transplanting apparatus in which an extremely inexpensiveand efficient drum lacing formed of rope is placed within the basket andtemporarily secured thereto for receiving the sheet of wrapping materialtherein prior to placing the tree roots and attached soil in the basket;providing such improved tree transplanting apparatus in which the drumlacing is formed in a rapid, convenient and inexpensive manner notbelieved heretofore possible for producing such drum lacings on a uniquewheel-like device; providing such improved tree transplanting apparatusin which the drum lacing forming device can be used for forming drumlacings of various loop sizes for different tree sizes by a simpleadjustment provided on the device, in which a quantity of drum lacingscan be produced by the device at a site remote from the tree digging ortransplanting site and transported to the tree digging site convenientlyfor use at the site along with the single detachable wire basket; andproviding such improved tree transplanting apparatus and a method ofusing the same which substantially reduces transplanting costs, whicheliminates difficulties existing in the art, satisfies needs and obtainsnew results in the tree transplanting art.

These objectives and advantages are obtained by the improved apparatusfor producing a looped-strand drum lacing member for use intransplanting trees, said apparatus including a center hub; a pluralityof posts mounted on the hub in a circular configuration and projectingoutwardly from said hub; a plurality of circumferentially spaced legsextending radially outwardly from the hub; a peg mounted on each of thelegs at a predetermined radial distance from the hub and projectingoutwardly from the legs in the same direction as the posts, said postsand legs being adapted to have a rope looped thereabout in apredetermined manner to form the looped-strand drum lacing member; afirst piece of rope being looped about each of the center hub posts andalong each of the legs and about the pegs to form a plurality of closedend loops, one on each of the legs; and a second piece of rope beingwoven into a circular arrangement about the center hub posts and in anoverlapping relationship with portions of the first piece or rope, withsaid first and second ropes being joined at certain overlapped areas bystaples to form the drum lacing having a circular base with a pluralityof outwardly radially extending closed end loops.

These objectives and advantages are obtained further by the improvedmethod of transplanting trees, the general nature of which may be statedas including the steps of forming a drum lacing having a circular strandbase and a plurality of closed end loops connected to the base andextending radially outwardly from said base; providing an open top wirebasket formed by two half basket sections detachably joined together;placing the drum lacing in the wire basket; placing a sheet of flexiblematerial over the drum lacing and open top of the basket; placing theroots of a tree and attached ball of soil into the basket; wrapping thesheet of flexible material about the ball of soil and tree roots; tyingthe drum lacing loops about the sheet of flexible material and to thetrunk of the tree to securely confine the tree roots and soil ballwithin the sheet of material; detaching the wire basket and removing thewrapped tree therefrom; transporting the tree to a transplanting site;and replanting the wrapped tree at said transplanting site.

BRIEF DESCRIPTION OF THE DRAWINGS

A preferred embodiment of the invention--illustrative of the best modein which applicant has contemplated applying the principles--is setforth in the following description and shown in the accompanyingdrawings, and is particularly and distinctly pointed out and set forthin the appended claims.

FIG. 1 is an exploded perspective view of the improved tree baskets inseparated condition, which is used in the improved tree transplantingmethod;

FIG. 2 is a top plan view of the tree basket shown in FIG. 1, inassembled condition with one of the drum lacings being placed in thebasket prior to placing a burlap sheet therein;

FIG. 3 is an enlarged fragmentary sectional view taken on line 3--3,FIG. 2, showing the tree basket closure mechanism in full lines inclosed position and in dot-dash lines in open position;

FIG. 4 is a front elevational view of the improved drum lacing formingapparatus;

FIG. 5 is a right-hand side view of the drum lacing forming apparatus ofFIG. 4, shown mounted on a supporting structure;

FIG. 6 is an enlarged sectional view taken on line 6-6, FIG. 4;

FIG. 7 is an enlarged fragmentary front elevational view of the drumlacing forming apparatus of FIG. 4, with a drum lacing being shownformed thereon;

FIG. 8 is an enlarged fragmentary view of a portion of FIG. 7, showing apart of the drum lacing on the apparatus of FIGS. 4 and 7;

FIG. 9 is a diagrammatic perspective view showing the improved treebasket having a drum lacing and flexible sheet of material placedtherein, partially enclosing the tree roots and attached ball of soilprior to wrapping the ball of soil with the flexible sheet in theimproved tree transplanting method;

FIG. 10 is a diagrammatic perspective view similar to FIG. 9, showingthe next step of the improved tree transplanting method in which thetree root ball of soil is wrapped in the flexible sheet and secured tothe tree trunk;

FIG. 11 is a diagrammatic perspective view showing the bottom portion ofthe drum lacing securing the sheet of flexible material about the treeroot ball after it is removed from the wire basket of FIGS. 9 and 10;and

FIG. 12 is a perspective view showing the final step of the improvedtransplanting method in which the wrapped tree root ball formed by themethod shown in FIGS. 9, 10 and 11, is placed in a hole in the groundfor transplanting the same.

Similar numerals refer to similar parts throughout the drawings.

DESCRIPTION OF THE PREFERRED EMBODIMENT

The improved apparatus for use in the improved tree planting methodconsists of a detachable wire basket, indicated generally at 1 (FIGS.1-3), and a drum lacing forming device, indicated generally at 2 (FIGS.4-8).

Basket 1 is formed by two half-basket sections 3 and 4 which preferablyare identical to each other, thereby reducing the manufacturing coststhereof and inventory. Accordingly, only one half-basket section will bedescribed in detail, and the designating numerals and description willapply equally to the other half-basket section.

Each basket section has a generally inwardly tapered or half conicalconfiguration and is formed by a plurality of vertically spacedsemicircular ring-forming members. These members are formed of rigidwire and consist of a bottom member 5, a pair of intermediate members 6and 7, and a top member 8. The centers of these ring-forming members 5-8lie on a straight line, indicated by point 9 (FIG. 2), which is thecentral axis of basket 1 when sections 3 and 4 are joined together. Theplane of each ring-forming member 5-8 is disposed perpendicular to axis9 and is attached by welding or other fastening means to threeintermediate, upwardly projecting rods 11, 12 and 13.

An elongated, flat metal plate 14 (FIG. 3) is welded to one end of rings5-8 to form a tongue which is slidably received within a U-shaped groove16 formed on the outer end of another flat metal plate 17, which isattached to and extends between the other ends of rings 5-8 of the otherbasket half section. Plates 14 and 17 extend upwardly, outwardly at apredetermined angle of inclination, as do intermediate rods 11, 12 and13, and together with rods 11-13, form a rigid half-basket section.Basket 1 also can be formed with only one intermediate ring instead ofthe pair of intermediate rings 6 and 7, shown in the drawings, as wellas replacing the three tapered rods 11, 12 and 13 with only two suchrods, if desired, for use with various size trees.

A toggle latch 20 is mounted on plate 14 and has a hook-shaped lever 21pivotally mounted thereon which is engageable in an opening 22 formed inplate 17. Basket sections 3 and 4 are joined together easily byinserting the outer edges of plates 14 in grooves 16 of plates 17 withtoggle levers 21 being inserted in opposite plate openings 22. Togglelatches 20 then are moved from the open dot-dash line position of FIG. 3to the closed full line position to rigidly clamp the two half-basketsections together for use in forming the tree root ball, as describedbelow. When in connected position, ring members 5-8 form four verticallyspaced circular rings, as shown in FIGS. 2 and 10.

A plurality of tabs 24 (FIG. 1) are attached to the top basket ringmembers 8 and are spaced equally circumferentially therealong forholding the closed ends of the individual loops of a drum lacing 25 whenplaced therein, as shown in FIG. 2.

Drum lacing 25 (FIG. 2) is formed by a circular, preferably doublestranded, base portion 26 and a plurality of radially, outwardlyextending closed end loops 27. Eight loops 27 are provided in theparticular embodiment of drum lacing 25, shown in the drawings. Drumlacing 25 is formed of lightweight rope or twine and can be of variousthicknesses and strengths and is formed by the unique drum lacingforming device 2, shown in FIGS. 4-8.

Device 2 preferably is formed of wood or lightweight metal and includesa central disc-shaped hub 30, which is mounted on the end of ahorizontally extending shaft 31 (FIG. 5). Shaft 31 is telescopicallymounted in a sleeve 32 which is attached to a bracket 33 that is mountedby bolts 34 to a wall or other upstanding member 35. Shaft 31 may beclamped within sleeve 32 by a thumbscrew 36 or can be freely rotatablymounted therein by loosening of thumbscrew 36 without affecting the useof device 2.

A plurality of posts 38 are mounted on hub 30 in an equally spacedcircular configuration and project horizontally outwardly therefrom.Eight posts are shown in the preferred embodiment which is illustratedin the drawings. A plurality of circumferentially spaced legs 39 areattached to central hub 30 by bolts 40 or other attachment means andextend radially outwardly from hub 30 in a spoke-like arrangement. Legs39 are equally circumferentially spaced with respect to each other andlie in a common vertical plane, as can be seen in FIG. 5. Eight legs 39are shown in the particular embodiment of the drawings and are equal innumber to the number of posts 38 monted on hub 30. Legs 39 are elongatedmembers preferably having a rectangular cross-sectional configuration,as shown in FIG. 6. A bracket 42 is adjustably mounted on each leg 39 bya thumbscrew 43. A peg 44 is attached to each bracket 42 by a weld 45and extends outwardly therefrom in the same direction as central hubposts 38.

Drum lacing 25 is formed on device 2 in an extremely simple andefficient manner, as described below. Brackets 42 are adjusted to thesame predetermined radial distance from hub 30 on legs 39 and clampedthereon by thumbscrew 43. A first piece of rope 47 is looped about oneof the hub posts 38, the particular one of which is shown in FIG. 8 anddesignated as 38a, and secured thereon by a knot 48. Rope 47 then isextended outwardly along the adjacent leg 39 and looped around the legpeg, indicated by numeral 44a (FIG. 7), and then downwardly along theleg and about the adjacent post 38b and then outwardly along the nextadjacent leg 39 and looped around the leg peg 44b. This loop-formingprocedure continues until rope 47 forms a loop 27 about each leg peg 44and adjacent post 38. When rope 47 completes its loop-forming cycle andreaches posts 38a, it is tied off in another knot 49. This procedureforms eight looped strands 27, which are of equal length with closedends.

A second piece of rope 52 then is trained about hub posts 38 into acircular configuration to form drum lacing base 26. When placing rope 52about posts 38, it is woven in an overlapping arrangement with theindividual strands of the previously formed loops 27. Rope 52 is tiedoff on itself by a knot 53 when the circular woven arrangement isfinished, as shown in FIG. 8. The particular piece of rope 52 which isshown in the drawings, is formed by two pieces of rope which are twistedupon themselves to form a stronger section of rope for forming the drumlacing base 26. If desired, a single thickness piece of rope 52 may beused to form base 26.

A nurseryman can form a plurality of preformed drum lacings 25 easily bymanually performing the above-described steps. If desired, thenurseryman can initially form drum lacing base 26 and then form loops 27by overlapping the loop strands with base 26 to provide the overlappingarrangement shown in FIGS. 7 and 8, instead of the reverse orderdescribed above. The nurseryman may wish to rotatably mount hub 30 andlegs 39 on wall 35 by loosening thumbscrew 36 to facilitate his formingof the various loops and drum lacing base or he may maintain the same ina fixed nonrotatable condition depending upon his particular preference.

After forming drum lacing base 26 and loops 27, one side of each drumloop 27 is secured to base 26 by a clamp or staple 54. Clamp 54 may be acircular staple, which is applied and clamped tightly about theoverlapped rope strands by a usual ring stapling gun. Clamps 54 properlyposition each loop 27 on base 26 to prevent their disengagement from theequally spaced positions thereon. Accordingly, an operator may form anumber of these preformed drum lacings 25 at a site completely remoteand separate from the tree digging or transplanting location at any timeconvenient to him in order to obtain a quantity of these drum lacingsfor the subsequent transplanting of trees.

Improved wire basket 1 and drum lacing forming device 2 provide animportant function in the improved tree transplanting method describedbelow and shown particularly in FIGS. 2 and 9 through 12 of thedrawings. A wire basket 1 is placed in a closed, assembled conditionwith toggles 20 tightly clamping basket sections 3 and 4 together, asshown in FIG. 2. A preformed drum lacing 25, formed by the improvedmethod and apparatus described above, is placed in basket 1. The outerends of the individual loops 27 are wedgingly inserted beneath tabs 24to removably hold the same in the desired tree root receiving position.In this position, drum lacing base 26 will lie within the center ofbasket 1 and will be resting on or supported by the ground or surface onwhich basket 1 is placed, so that no pressure is applied on the strandloops 27 when the tree roots are placed therein. Thus, lacing 25 willhang loosely within the interior of basket 1 with the loops 27 extendingalong the interior of the basket against the wire rings with base 26lying loosely on the supporting surface. Tabs 24 provide a convenientmeans of properly positioning and temporarily holding loops 27 until thetree roots are placed in the basket and wrapped.

Next, a sheet of material 55 is placed over the open top of basket 1.Sheet 55 preferably is formed of burlap or other inexpensivebiodegradable sheet material which is sufficiently strong to preventtearing when the tree roots and soil ball are placed therein. The abovesteps are performed generally adjacent to the tree which is being dug upfor subsequent transplanting at a different site.

A tree 57 then is dug from the ground, usually by a mechanical digger,which removes with the tree a large ball of soil 58 surrounding the treeroots. The tree roots and soil ball are placed gently on the top of thebasket and burlap sheet and lowered into the basket. The sheet of burlapis pulled into the basket with the soil ball until the tree and soilball 58 settle in the basket and assume the general position, as shownin FIG. 9. The diameter of burlap sheet 55 is sufficiently large so thatits outer periphery will assume the general position of that of FIG. 9to provide enough material, which is wrapped about tree trunk 59, asshown in FIG. 10, to provide a complete cover and enclosure for the topof the soil ball 58.

The outer area of burlap sheet 55 is folded over the top of tree ball 58and attached about tree trunk 59 by a short section of rope or wire 60to completely enclose soil ball 58. The closed ends of drum lacing loops27 then are removed from beneath tabs 24 and pulled tightly against thesides and over the top edges of the wrapped tree root ball by anotherpiece of rope 61, which is subsequently tied about trunk 59 (FIG. 12) tocompletely and securely enclose and tightly wrap tree root ball 58,which assumes the somewhat conical configuration of basket 1, as shownin FIGS. 11 and 12. Drum lacing base 26 provides a large supportingcircular member for the bottom of soil ball 58 with loops 27 retainingthe sides of ball 58 in the conical configuration. The above-discussedsteps are performed at the tree digging site.

The dug and wrapped tree then can be transported to the transplantingsite, and if handled with sufficient care, the wrapped soil ball 58 willmaintain the formed conical shape imparted by basket 1 until placed in ahole 62 (FIG. 12) dug in the ground for receiving the same. The balledtree is merely removed from the transporting truck and placed withinhole 62, with hole 62 being filled in and around the wrapped tree rootball completely covering the same with soil.

Preferably, ropes 60 and 61, which secure burlap sheet 55 to tree trunk59, are removed and that portion of sheet 55 which covers the top ofsoil ball 58 is pulled back and dropped into hole 62 with the top ofsoil ball 58 being level with the top of hole 62. After hole 62 iscompletely filled with soil, mulch is placed across the top of soil ball58 generally level with the top of hole 62. Drum lacing 25 and burlapsheet 55 will decompose within a relatively short period of time,permitting the tree roots to expand and grow unrestrained.

The improved methods and apparatus discussed above have a number ofadvantages. Wire basket 1 can be used repeatedly for forming the treeballs and is not transported with the tree ball and placed in theground, as in some prior transplanting methods. Also, basket 1 isdisconnected easily from about the tree ball after it is securelywrapped in the burlap sheet prior to transporting the wrapped tree tothe transplanting site. This eliminates the removal of the basket fromthe tree ball after it has been placed in the hole, as in other priortransplanting methods. Basket 1 also can be formed in several sizeswhich will accommodate nearly all sizes of trees which are transplanted.Therefore, only several baskets are required for nearly all treetransplanting applications and since the baskets are formed ofrelatively indestructible rigid metal bars and rods, they will last fora considerable length of time and repeated uses.

Drum lacing forming device 2 enables a number of preformed drum lacings25 to be manufactured by a nurseryman at a convenient time and placecompletely unrelated to either the tree removal or transplanting sites.The drum lacings are formed of extremely inexpensive and readilyavailable rope which can be chosen to have sufficient strength tosecurely bind the tree ball in its formed condition and yet willdecompose within a relatively short period of time after being placed inthe ground when the tree is transplanted. This eliminates any possibledangerous conditions from existing, as in those tree transplantingmethods wherein the wire basket remains in the ground with the treeball. Drum lacing forming device 2 can be formed relativelyinexpensively of wood or sheet metal, is relatively maintenance free,and can be mounted on any readily available supporting structure andrequires limited space. Device 2 enables the lengths of the drum lacingloops to be adjusted easily for any particular size tree by movement ofbrackets 42 and their pegs 44 along the loop forming legs.

Accordingly, the improved tree transplanting method, apparatus andprocedures therefor provide effective, safe, inexpensive, and efficientprocedures and devices which achieve all the enumerated objectives,provide for eliminating difficulties encountered with prior proceduresand devices, and solve problems and obtain new results in the art.

In the foregoing description, certain terms have been used for brevity,clearness and understanding, but no unnecessary limitations are to beimplied therefrom beyond the requirements of the prior art, because suchterms are used for descriptive purposes and are intended to be broadlyconstrued.

Moreover, the description and illustration of the invention is by way ofexample, and the scope of the invention is not limited to the exactdetails shown or described.

Having now described the features, discoveries and principles of theinvention, the manner in which the drum lacings are made and trees aretransplanted, and the characteristics of the new and improvedconstructions, and the advantageous, new and useful results obtained;the new and useful structures, devices, elements, arrangements, parts,combinations, procedures and methods are set forth in the appendedclaims.

I claim:
 1. A method of forming a looped-strand drum lacing member foruse in transplanting trees, including the steps of:(a) providing awheel-like member having a central hub with a plurality of postsarranged in a circular manner on the hub, and having a plurality ofoutwardly radially extending legs with a peg mounted on each of the legsat a predetermined radial distance from the central hub posts; (b)looping a first piece of flexible strand material in a repeating mannerabout one of the central hub posts and then outwardly along one of thelegs and about the peg of said one leg and then inwardly and around anext post adjacent to said one post to form a closed end loop, andcontinuing said loop-forming procedure until a loop is formed along eachof the legs; (c) securing the first piece of strand material aftercompleting the formation of the loops; (d) weaving a second pieceflexible strand material into a circular arrangement about the centralhub posts; and (e) securing together certain areas of the first andsecond pieces of strand material adjacent the central hub posts.
 2. Themethod defined in claim 1 including the step of overlapping portions ofthe second piece of strand material with portions of the first piece ofstrand material when weaving the second piece of material into acircular arrangement.
 3. The method defined in claim 2 in which thefirst and second pieces of strand material are secured together bystapling to secure together certain areas of the strand material; and inwhich the areas of strand material stapled together are the overlappedportions.
 4. The method defined in claim 1 in which the first and secondpieces of strand material are rope.